3D Printing in R&D
Research and development departments require prototypes, often times, a lot of them. In a typical setup, prototypes are handcrafted or made from molds, which takes up a lot of the designer’s precious time. Using 3D printed prototypes, designers are able to save both time and money.
Prodrive is a company that manufactures equipment and technologies related to motorsports, and they have incorporated using 3D printing for R&D for a long time now. Since 2009, Prodrive has been using 3D printing to create automobile models with Prodrive goodies installed providing the team with a better idea of the project in its entirety. It also gave the team a physical model to examine, not just a computer rendering. Many other companies have began seeing the potential of 3D printing models, even Aston Martin goes along the same path when it comes to an effective R&D strategy planning.
Additive Manufacturing seems to be quite the buzzword in today's manufacturing industry. The usual manufacturing process is mostly a subtractive process, where the raw material gets wasted and reused over and over again. For example, in a car factory sheet metal is cut and shaped into specific body parts and leftover metal is later melted back down and formed into metal plates again before they can be reused for any further processes.
On the other hand, 3D printing is a very precise manufacturing process. Whatever is designed is 3D-printed using the raw materials, no cutting down, no leftover material, no need to reprocess the materials. Therefore, it’s only an additive process and not subtractive. By being an additive process, 3D manufacturing reduces material waste, as well as processing time and required equipment.
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3D Printing Benefits the Environment
Most of the countries in the world now have very bold and strict environmental laws for industry to protect the community around them, as well as nature in general. By using additive manufacturing strategy, 3D printing can actively contribute to lesser carbon emission. Many of the aerospace manufacturers now use 3D printing to produce modules that require precise cut and structural uniformity. By doing so, they reduce wasting raw material and eventually the CO2 emission to nature is reduced by a significant amount. Some 3D printers can actually use recycled wood, reducing the environmental effect of what little waste does occur.
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