When low-end 3D printers began to hit the market several years ago, I initially viewed them as a threat to the high-end professional-grade printers I have been servicing. Now I realize they helped bring 3D printing into the mainstream, despite their limitations compared to more expensive printers. For example, low-cost printers have exposed the technology and capabilities to many hobbyists. Various websites now exist where people share designs and photos of printed models. Anyone can now download 3D files to print anything from toys, custom tool holders, quad-copter components, and even robotic-hands. Keep in mind, there are limits to the complexity of these models and models can have fairly rough surface finishes.
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Fused deposition modeling (FDM) is a process where a plastic filament is extruded through a nozzle and guided by an X and Y carriage to create layers of models. As each layer is finished, the build platform is lowered and the next layer begins. The layer thicknesses tend to be in the 0.005 inch to 0.01 inch range. The nature of this printing method makes models with visible layers and some rough surfaces. However, the strength of the finished FDM models can be quite high.
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